5T Tomatoes Paste Processing Plant Production Line Turnkey

Description

As a professionals tomatoes paste production line manufacturers we support design, manufacture, installation and commissioning, training and other turnkey projects of tomato processing plant .

tomato paste prodution line turnkey
tomato paste prodution line turnkey

Tomato paste manufacture plant Parameter:

 

Raw material Fresh tomato
End products Tomato paste
Ingredients raw paste, white sugar, flavor additives
Sterilizing UHT
End package Aseptic bag drum/ Pouch /Bottle/Tin
Processing capacity 5 ton raw tomatoes per
Efficient input 5 ton per hour (5% as waste, pee
4.5-5.5Brix Fruit consistence: 4.5-5.5Brix
28~30Brix Product consistence: 28~30Bri
Break method Hot-break
Output Around 800kg per hour

The tomato paste manufacturing plant mainly include Raw tomato washing,sorting,crushing,pulping,preheat, concentration tomato paste,tubular sterilization, aseptic filling ,get the end product.

Tomato air bubble washing machine

Function:

It used for the washing and cleaning of fresh fruits like tomato, apple, pear and strawberry to ensure raw material’s quality.

Features

▼Main structure with SUS 304 Stainless Steel

▼Stainless steel spraying head above and spray water with high power

▼Stainless steel rolling wheel, design against clapping the tomato

tomato washing machine
tomato washing machine

Tomato crusher

 Function:

This machine is suitable for crushing berries and pome fruits and vegetables. At the same time, it can also crush pre-cooked and softened pome fruits and vegetables, with a crushing particle size of 5-8mm.

Features:

▼Stainless steel 304

▼Wide range of applications

Buffer tanks

Functions:

It can temporary buffer 5000lmateriall with 304 food grade stainless steel have any harm to human body.

Features:

▼Specifications can be customized according to customer requirements;

▼Made of stainless steel plates such as SUS304/SUS316;

Tomato Pulping Machine

Function:

The tomato pulp extraction machine is suitable for the separation of tomato pulp residue after crushing and pre-cooking. One is coarse pulping, and the second is fine pulping.

Features:

▼Automatic separation of juice and residue (skin, seeds, nuts);

▼Different screens can be configured to obtain different processing effects;

▼It has a wide range of applications

tomato pulp making machine
tomato pulp making machine

Vacuum Continuous Evaporator

Function:

Suitable for heat sensitive and high viscosity materials, such as tomato sauce, etc Continuous concentration in vacuum at low temperature.

Features:

▼This equipment has the functions of heating, cooling, heat preservation and stirring.

▼The contact part of the equipment and the material is made of 316L stainless steel, and the inside and outside of the equipment are polished with mirror finish.

▼The tank is equipped with CIP cleaning port, breathing port, material inlet and outlet, sight glass, liquid level gauge, thermometer and other components.

Double Effect Vacuum Continuous Evaporator
Double Effect Vacuum Continuous Evaporator

Preparation tank

Function:

Used for the fully agitating the collocation of tomato pulp together with other ingredients.

Features:

▼Material: #304 stainless steel

▼135°glass level gauge, 180°sampling valve

▼Internal wall polished with 300mesh, external wall honed.

▼High speed shear head for the shearing & mixing of products

▼Fully closed cover with anti-dust & anti-flies air hole, 360°CIP cleaning nozzle,

▼Digital thermometer, temp rang 0℃—100℃

UHT sterilizer

The equipment are widely used in the confirmation & renewing of original formula, examination of taste, assessment of colour, application of stabilizer/emulsifier, development of new products, of which products are milk, juice, tea drink, drink milk, tomato paste, seasoning, beer, ice cream, egg products, solider powder, etc.

This UHT integrates heating, sterilizing, cooling and heat recycling, which reflect the real production data. So it’s ideal for universities, institutes and manufacturing units to do small production.

Aseptic Bag in Drum Filling Machine

Function:

Aseptic packaging of concentrated ketchup and other fluids, the product can be stored for more than one year under normal temperature conditions, which can save the cost and risk of low-temperature refrigeration transportation

Features :

▼The product equipped with the control system consisting of the man-machine interface and PLC is easy and clear for operation.

▼In addition , it also has function of automatic check and protection.

▼Protection function: electromagnetic flow meter system increase the filling accuracy and reach the ration filling

aspetic-filling-machine
aspetic-filling-machine

Automatic Pouch Packing Machine

Function:

The paste filling machine is an automated precision equipment that can seal and pack other hot and cold sauces such as ketchup.

Features:

▼Packing speed 30-60 bags/min;

▼Bag size L50-180mm, W50-120mm

▼Control system PLC+ screen ;

▼Measuring cup with small weighing error;

▼Roll the bag, the packaging is more smooth;

▼Material stainless steel;

Auto tomato paste tin can seamer

Function:

Apply for various size of round shaped can seaming, like tinplate , aluminum, PET or other plastic cans.

Auto tomato paste tin can seamer

Features:

▼This machine is specially for round can automatic seaming(diameter 52-105mm).

▼It is automatic vacuum sealing machine. It is mainly used for vacuum,sealing or automatic spray cans sealing

▼The machine is with high cutting accuracy and good efficiency. It is easy and convenient to adjust the knives.

▼Six-fork turn plate, seaming chuck, seaming rollers all adopt high-alloy steel

tomato paste final packages show
tomato paste final packages show

After the tomato paste production line finished working ,we also have CIP system for this equipment.

It is mainly composed of acid tanks, alkali tanks, hot water tanks, and various pipelines. The centrifugal pump is used to transport the cleaning liquid for forced circulation in the material pipelines and equipment to achieve the cleaning purpose.

CIP-Cleaning-system
CIP-Cleaning-system

Therefore, there is no need to dismantle the pipeline equipment, which can increase the utilization rate of the equipment and reduce the labor intensity of workers.

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